Virgin engineers deliver products and service to many countries of the globe. Here we engaged in manufacturing of high class Monel 400 Instrumentation Tube Fittings that are prominent for industrial applications. Our products meet all governmental norms and standards to reach in the excellence of tube fittings production. Our support team is very attentive to customer’s requirements to make sure customers will get only top quality products. Alloy 400 is a high temperature alloy with a representative blend of 67% Nickel and 23% Copper respectively. Due to this exotic combination, it offers great resistance to steam, salt water, alkalis, sulphuric & phosphoric acid. Widely used in marine, chemical & hydrocarbon processing industries. Alloy 400 possesses good weldability, workability and local corrosion resistance as well.
Monel 400 is a single phase solid solution alloy that provides great resistance too many corrosive environments in a temperature range between moderate to 800 deg F. this grade is widely used in many applications however; it is particularly utilized in marine and chemical processing environments.
Alloy 400 exhibits resistance to corrosion by many adverse and reducing environments. These instrumentation tube fittings is one of the few alloy can be used in application in the chemical environments such as fluorine, hydrofluoric acid, and hydrogen fluoride. Moreover, it has exceptional resistance proven its usability in hydrofluoric acid in all concentrations when it is reached to its boiling point. The Monel instrumentation tube fittings can be exposed in many forms hydrochloric acids even in the cyclic reducing conditions. This grade also behaves well in the marine water.
What are the operations performed on instrumentation tube fittings?
These are formed by general machining operations those are shaping, forming, machining and joining. The hot working operations are performed in the temperature between 1200 deg F to 2150 deg F. To get higher reduction it is subjected to the temperature between 1700 deg F to 2150 deg F. the cold working process is performed in the annealed condition.
The heat treatment is available to stress equalizing, annealing, and stress relieving depends on the end mechanical properties required. The stress equalizing is conducted at a temperature of 575 deg F and followed by water quenching. This improves the yield strength with no effects on other properties. The stress relieving is performed in temperature between 1000 deg F to 1050 deg F and followed by slow cooling. This operation will reduce the production of recrystallized grain structure. It is recommended to achieve distortion after metal removal. The annealing operation fully softens work harden the material and is performed by holding at a temperature range between 1600 deg F to 1800 deg F and followed by rapid water quench.
We different tests are performed on manufactured tube fittings for quality assurance. Those tests are a destructive test, thermal stability test, IGC test, pitting corrosion test, mechanical test, hardness test, and positive material test. Other tests are the micro-test, ultrasonic test, radiographic test, macro test, pressure test, leakage test, and compression test.
1/16” 1/2” & 1.5MM to 38.1MM
|Monel 400||N04400||2.4360||NW 4400||NA 13||МНЖМц 28-2,5-1,5||NU-30M||NiCu30Fe|
|Monel 400||0.30 max||2.00 max||0.50 max||0.024 max||28.00 – 34.00||2.50 max||63.00 min|
|Density||Melting Point||Tensile Strength||Yield Strength (0.2%Offset)||Elongation|
|8.8 g/cm3||1350 °C (2460 °F)||Psi – 80,000, MPa – 550||Psi – 35,000, MPa – 240||40 %|
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